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What are critical factors in choosing a low water activity filling for baked product fillings? to Top

Brandt, Laura A. 2002October. Designing low moisture fruit fillings. Baking Management 6(10): 30.
The above article reviewed the critical criteria. Following is the table modified from the article.

Parameter Desired Characteristic Product Design Considerations
Bake Stability
  • No boil out
  • Limited or predictable flow during baking to conform to finished dimensions
  • Fillings that maintain a high viscosity at high temperature
  • High soluble solids
  • Bake at a reduced temperature and longer bake time
Flavor
  • Characteristic flavor with good mouth clearing properties; no artificial or chemical aftertaste
  • Proper salt, sweetness and acid balance
  • Use of enhancers such as vanilla, cinnamon or nutmeg
  • Minimize the masking effect of starch
  • Addition of fats or lipids to the formula
Pumpability
  • Good flow through spot depositor; uniform extrusion.
  • Ability to restart fully charged pumps, depositing and forming equipment.
  • Fillings with low yield stress that are freely flowable without remixing.
  • Fillings with reversible gel systems that recover yield strength after forming and baking.
Stability
  • Ability to undergo freeze thaw cycling without gel rupture and syneresis/weeping.
  • Achieving target shelf life without wicking or bleeding of filling moisture through the baked shell or casing.
  • Non viability of mold and yeasts in the baked product.
  • Synerigistic gum or gel systems that resist syneresis. Ingredient selection to prevent sugar crystal formation and growth.
  • Control of water in the filling; appropriate baking and cooling prior to packaging. Venting of moisture through the casing during baking with well placed slits or docker holes.
  • Proper pH and finished water activity. Use of mold inhibitors such as potassium sorbate where appropriate.
Gloss and Clarity
  • Lack of cloudiness, or crystallinity that signal a lack of freshness to the consumer.
  • Active ingredients that promote gloss and prvent crystal formation.
Texture
  • Shorter or chewier texture as desired.
  • Appropriate combination of the dominant ingredients.
  • Use of shortenings and stabilizers; selection of fruit constituents.
Visible Fruit
Impression
  • A target appearance that signals the fruit value of the product.
  • Formulating with whole fruit, purees, concentrates, analogues and dried fruit powders.

ts. They are also roughly catagorized as fruits, vegetables and miscellaneous.
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Updated: Tuesday, May 22, 2007.

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